@inproceedings{EnglhardWeberArent2021, author = {Englhard, Markus and Weber, Tobias and Arent, Jan-Christoph}, title = {Efficiency enhancement for CFRP-Prepregautoclave manufacturing by means of simulation-assisted loading optimization}, series = {Proceedings of SAMPE Europe Conference 2021}, booktitle = {Proceedings of SAMPE Europe Conference 2021}, pages = {8 Seiten}, year = {2021}, abstract = {A new method for improved autoclave loading within the restrictive framework of helicopter manufacturing is proposed. It is derived from experimental and numerical studies of the curing process and aims at optimizing tooling positions in the autoclave for fast and homogeneous heat-up. The mold positioning is based on two sets of information. The thermal properties of the molds, which can be determined via semi-empirical thermal simulation. The second information is a previously determined distribution of heat transfer coefficients inside the autoclave. Finally, an experimental proof of concept is performed to show a cycle time reduction of up to 31\% using the proposed methodology.}, language = {en} } @inproceedings{OttenSchmidWeber2015, author = {Otten, D. and Schmid, M. and Weber, Tobias}, title = {Advances In Sheet Metal-Forming: Reduction Of Tooling Cost By Methodical Optimization}, series = {Proceedings of SAMPE Europe Conference, Amiens , France}, booktitle = {Proceedings of SAMPE Europe Conference, Amiens , France}, year = {2015}, language = {en} } @inproceedings{Weber2015, author = {Weber, Tobias}, title = {Manufacturing Process Simulation for Tooling Optimization: Reduction of Quality Issues During Autoclave Manufacturing of Composite Parts}, series = {Proceedings of SAMPE Europe Conference 2015, Amiens, France}, booktitle = {Proceedings of SAMPE Europe Conference 2015, Amiens, France}, pages = {1 -- 8}, year = {2015}, language = {en} } @inproceedings{WeberEnglhardHaileretal.2015, author = {Weber, Tobias and Englhard, Markus and Hailer, Benjamin and Arent, Jan-Christoph}, title = {Manufacturing Process Simulation for the Prediction of Tool-Part-Interaction and Ply Wrinkling}, series = {Proceedings of SAMPE Europe Conference, Amiens , France}, booktitle = {Proceedings of SAMPE Europe Conference, Amiens , France}, pages = {1 -- 10}, year = {2015}, language = {en} } @inproceedings{WeberEnglhardHaileretal.2019, author = {Weber, Tobias and Englhard, Markus and Hailer, Benjamin and Arent, Jan-Christoph}, title = {Manufacturing Process Simulation for the Prediction of Tool-Part-Interaction and Ply Wrinkling}, series = {Proceedings of SAMPE Europe Conference 2019, Nantes, France}, booktitle = {Proceedings of SAMPE Europe Conference 2019, Nantes, France}, pages = {1 -- 10}, year = {2019}, language = {en} } @inproceedings{HailerWeberArent2019, author = {Hailer, Benjamin and Weber, Tobias and Arent, Jan-Christoph}, title = {Manufacturing Process Simulation for Autoclave-Produced Sandwich Structures}, series = {Proceedings of SAMPE Europe Conference 2019, Nantes, France}, booktitle = {Proceedings of SAMPE Europe Conference 2019, Nantes, France}, pages = {1 -- 8}, year = {2019}, language = {en} } @article{WeberArentMuenchetal.2016, author = {Weber, Tobias and Arent, Jan-Christoph and M{\"u}nch, Lukas and Duhovic, Miro and Balvers, Johannes M.}, title = {A fast method for the generation of boundary conditions for thermal autoclave simulation}, series = {Composites Part A}, volume = {88}, journal = {Composites Part A}, publisher = {Elsevier}, address = {Amsterdam}, issn = {1359-835X}, doi = {10.1016/j.compositesa.2016.05.036}, pages = {216 -- 225}, year = {2016}, abstract = {Manufacturing process simulation enables the evaluation and improvement of autoclave mold concepts early in the design phase. To achieve a high part quality at low cycle times, the thermal behavior of the autoclave mold can be investigated by means of simulations. Most challenging for such a simulation is the generation of necessary boundary conditions. Heat-up and temperature distribution in an autoclave mold are governed by flow phenomena, tooling material and shape, position within the autoclave, and the chosen autoclave cycle. This paper identifies and summarizes the most important factors influencing mold heat-up and how they can be introduced into a thermal simulation. Thermal measurements are used to quantify the impact of the various parameters. Finally, the gained knowledge is applied to develop a semi-empirical approach for boundary condition estimation that enables a simple and fast thermal simulation of the autoclave curing process with reasonably high accuracy for tooling optimization.}, language = {en} } @inproceedings{WeberTellisDuhovic2016, author = {Weber, Tobias and Tellis, Jane J. and Duhovic, Miro}, title = {Characterization of tool-part-interaction an interlaminar friction for manufacturing process simulation}, series = {ECCM 17, 17th European Conference on Composite Materials, M{\"u}nchen, DE, Jun 26-30, 2016}, booktitle = {ECCM 17, 17th European Conference on Composite Materials, M{\"u}nchen, DE, Jun 26-30, 2016}, isbn = {978-3-00-053387-7}, pages = {1 -- 7}, year = {2016}, language = {en} } @inproceedings{OttenSchmidtWeber2016, author = {Otten, D. and Schmidt, M. and Weber, Tobias}, title = {Advances in Determination of Material Parameters for Functional Simulations Based on Process Simulations}, series = {SAMPE Europe Conference 16 Liege}, booktitle = {SAMPE Europe Conference 16 Liege}, isbn = {978-1-5108-3800-0}, pages = {570 -- 577}, year = {2016}, language = {en} } @article{WeberArentSteffenetal.2017, author = {Weber, Tobias and Arent, Jan-Christoph and Steffen, Lucas and Balvers, Johannes M. and Duhovic, Miro}, title = {Thermal optimization of composite autoclave molds using the shift factor approach for boundary condition estimation}, series = {Journal of Composite Materials}, volume = {51}, journal = {Journal of Composite Materials}, number = {12}, publisher = {Sage}, address = {London}, issn = {1530-793X}, doi = {10.1177/0021998317699868}, pages = {1753 -- 1767}, year = {2017}, language = {en} }