@article{ReisgenSchleserMokrovetal.2012, author = {Reisgen, Uwe and Schleser, Markus and Mokrov, Oleg and Ahmed, Essam}, title = {Statistical modeling of laser welding of DP/TRIP steel sheets}, series = {Optics and laser technology}, volume = {44}, journal = {Optics and laser technology}, number = {1}, publisher = {Elsevier}, address = {Amsterdam}, issn = {1879-2545 (E-Journal); 0030-3992 (Print); 0308-4280 (Print)}, doi = {10.1016/j.optlastec.2011.05.025}, pages = {92 -- 101}, year = {2012}, abstract = {In this research work, a statistical analysis of the CO2 laser beam welding of dual phase (DP600)/transformation induced plasticity (TRIP700) steel sheets was done using response surface methodology. The analysis considered the effect of laser power (2-2.2 kW), welding speed (40-50 mm/s) and focus position (-1 to 0 mm) on the heat input, the weld bead geometry, uniaxial tensile strength, formability limited dome height and welding operation cost. The experimental design was based on Box-Behnken design using linear and quadratic polynomial equations for predicting the mathematical models. The results indicate that the proposed models predict the responses adequately within the limits of welding parameters being used and the welding speed is the most significant parameter during the welding process.}, language = {en} } @article{ReisgenSchleserMokrovetal.2012, author = {Reisgen, Uwe and Schleser, Markus and Mokrov, Oleg and Ahmed, Essam}, title = {Optimization of laser welding of DP/TRIP steel sheets using statistical approach}, series = {Optics and laser technology}, volume = {44}, journal = {Optics and laser technology}, number = {1}, publisher = {Elsevier}, address = {Amsterdam}, issn = {1879-2545 (E-Journal); 0030-3992 (Print); 0308-4280 (Print)}, doi = {10.1016/j.optlastec.2011.06.028}, pages = {255 -- 262}, year = {2012}, abstract = {Generally, the quality of a weld joint is directly influenced by the welding input parameter settings. Selection of proper process parameters is important to obtain the desired weld bead profile and quality. In this research work, numerical and graphical optimization techniques of the CO2 laser beam welding of dual phase (DP600)/transformation induced plasticity (TRIP700) steel sheets were carried out using response surface methodology (RSM) based on Box-Behnken design. The procedure was established to improve the weld quality, increase the productivity and minimize the total operation cost by considering the welding parameters range of laser power (2-2.2 kW), welding speed (40-50 mm/s) and focus position (-1 to 0 mm). It was found that, RSM can be considered as a powerful tool in experimental welding optimization, even when the experimenter does not have a model for the process. Strong, efficient and low cost weld joints could be achieved using the optimum welding conditions.}, language = {en} } @article{ReisgenOlschokJakobsetal.2012, author = {Reisgen, Uwe and Olschok, Simon and Jakobs, Stefan and Schleser, Markus and Mokrov, Oleg and Rossiter, Eduardo}, title = {Laser beam submerged arc hybrid welding}, series = {Physics procedia}, volume = {39}, journal = {Physics procedia}, publisher = {Elsevier}, address = {Amsterdam}, issn = {1875-3892}, doi = {10.1016/j.phpro.2012.10.016}, pages = {75 -- 83}, year = {2012}, abstract = {The laser beam-submerged arc hybrid welding method originates from the knowledge that, with increasing penetration depth, the laser beam process has a tendency to pore formation in the lower weld regions. The coupling with the energy-efficient submerged-arc process improves degassing and reduces the tendency to pore formation. The high deposition rate of the SA process in combination with the laser beam process offers, providing the appropriate choice of weld preparation, the possibility of welding plates with a thickness larger than 20° mm in a single pass, and also of welding thicker plates with the double-sided single pass technique.}, language = {en} } @article{ReisgenSchleserAbdurakhmanovetal.2012, author = {Reisgen, Uwe and Schleser, Markus and Abdurakhmanov, Aydemir and Gumenyuk, Andrey}, title = {Measuring of plasma properties induced by non-vacuum electron beam welding}, series = {Physics of plasma}, volume = {19}, journal = {Physics of plasma}, number = {1}, publisher = {AIP Publishing}, address = {Melville, NY}, issn = {1089-7674 (E-Journal); 1070-664X (Print)}, doi = {10.1063/1.3675874}, pages = {1 -- 7}, year = {2012}, abstract = {Electron beam plasma measurement was realised by means of DIABEAM system invented by ISF RWTH Aachen. The Langmuir probe method is used for measurement. The relative simplicity of the method and the possibility of dispersion of high power on the probe allow its application for the investigation of high-power electron beams. The key element of the method is a rotating thin tungsten wire, which intersects the beam transversely on its axis and collects part of the current by itself. The signals, which are registered in the DIABEAM as a voltage, were taken in the form of amplitude. The conversion of the probe current into the distribution along the beam radius was realised using the Abel's method. A voltage-current characteristic was built for the beam current. The local electron density as well as the electron temperature, the floating potential and the plasma potential were measured and calculated by means of this characteristic.}, language = {en} } @article{ReisgenSchleserMokrovetal.2012, author = {Reisgen, Uwe and Schleser, Markus and Mokrov, Oleg and Zabirov, Alexander and F{\"u}ssel, Uwe and Schnick, Michael and Hertel, Martin and Jaeckel, Sebastian}, title = {Modellierung und Visualisierung der MSG-Lichtbogenprozesse}, series = {Schweissen und Schneiden : Fachzeitschrift f{\"u}r Schweißen und verwandte Verfahren}, volume = {64}, journal = {Schweissen und Schneiden : Fachzeitschrift f{\"u}r Schweißen und verwandte Verfahren}, number = {4}, publisher = {DVS Verlag}, address = {D{\"u}sseldorf}, issn = {0036-7184}, pages = {166 -- 174}, year = {2012}, language = {de} } @article{ScheikSchleserReisgen2012, author = {Scheik, Sven and Schleser, Markus and Reisgen, Uwe}, title = {Thermisches Direktf{\"u}gen von Metall und Kusntstoff: eine Alternative zur Klebtechnik}, series = {Adh{\"a}sion : Kleben \& Dichten}, volume = {56}, journal = {Adh{\"a}sion : Kleben \& Dichten}, number = {11}, publisher = {Springer Vieweg}, address = {Wiesbaden}, issn = {0001-8198 (E-Journal); 0001-8198 (Print)}, doi = {10.1007/s35145-012-0005-x}, pages = {36 -- 40}, year = {2012}, abstract = {Im Rahmen des Exzellenzclusters „Integrative Produktionstechnik f{\"u}r Hochlohnl{\"a}nder" der RWTHAachen University werden derzeit alternative Verfahren zur Herstellung von Metall/Kunststoff- Verbindungen untersucht. Eines davon ist das thermische Direktf{\"u}gen, das eine stoffschl{\"u}ssige Verbindung zwischen Kunststoff und Metall erm{\"o}glicht und ohne die Verwendung von Klebstoffen, Haftvermittlern oder mechanischen Verbindungshilfen auskommt.}, language = {de} } @article{ReisgenSchleserMokrovetal.2012, author = {Reisgen, Uwe and Schleser, Markus and Mokrov, Oleg and Zabirov, Alexander and F{\"u}ssel, Uwe and Schnick, Michael and Hertel, Martin and Jaeckel, Sebastian}, title = {Modelling and visualisation of the GMA process}, series = {Welding and Cutting}, volume = {11}, journal = {Welding and Cutting}, number = {4}, publisher = {DVS Verlag}, address = {D{\"u}sseldorf}, issn = {1612-3433}, pages = {242 -- 249}, year = {2012}, language = {en} }