TY - JOUR A1 - Staat, Manfred T1 - Local and global collapse pressure of longitudinally flawed pipes and cylindrical vessels N2 - Limit loads can be calculated with the finite element method (FEM) for any component, defect geometry, and loading. FEM suggests that published long crack limit formulae for axial defects under-estimate the burst pressure for internal surface defects in thick pipes while limit loads are not conservative for deep cracks and for pressure loaded crack-faces. Very deep cracks have a residual strength, which is modelled by a global collapse load. These observations are combined to derive new analytical local and global collapse loads. The global collapse loads are close to FEM limit analyses for all crack dimensions. KW - Finite-Elemente-Methode KW - Grenzwertberechnung KW - Axialbelastung KW - FEM KW - Grenzwertberechnung KW - Axialbelastung KW - Traglastanalyse KW - Limit analysis KW - Global and local collapse KW - Axially cracked pipe KW - Pressure loaded crack-face Y1 - 2005 ER - TY - JOUR A1 - Staat, Manfred T1 - Cyclic plastic deformation tests to verify FEM-based shakedown analyses N2 - Fatigue analyses are conducted with the aim of verifying that thermal ratcheting is limited. To this end it is important to make a clear distintion between the shakedown range and the ratcheting range (continuing deformation). As part of an EU-supported research project, experiments were carried out using a 4-bar model. The experiment comprised a water-cooled internal tube, and three insulated heatable outer test bars. The system was subjected to alternating axial forces, superimposed with alternating temperatures at the outer bars. The test parameters were partly selected on the basis of previous shakedown analyses. During the test, temperatures and strains were measured as a function of time. The loads and the resulting stresses were confirmed on an ongoing basis during performance of the test, and after it. Different material models were applied for this incremental elasto-plastic analysis using the ANSYS program. The results of the simulation are used to verify the FEM-based shakedown analysis. KW - Materialermüdung KW - Einspielen KW - Materialermüdung KW - shakedown analyses KW - thermal ratcheting KW - fatigue analyses Y1 - 2001 ER - TY - JOUR A1 - Staat, Manfred T1 - Plastic collapse analysis of longitudinally flawed pipes and vessels N2 - Improved collapse loads of thick-walled, crack containing pipes and vessels are suggested. Very deep cracks have a residual strength which is better modelled by a global limit load. In all burst tests, the ductility of pressure vessel steels was sufficiently high whereby the burst pressure could be predicted by limit analysis with no need to apply fracture mechanics. The relative prognosis error increases however, for long and deep defects due to uncertainties of geometry and strength data. KW - Druckbehälter KW - Stahl KW - Druckbelastung KW - Druckbeanspruchung KW - Rohr KW - Rohrbruch KW - Druckbehälter KW - Stahl KW - Druckbelastung KW - Druckbeanspruchung KW - Rohrbruch KW - Fehlerstellen KW - pipes KW - vessels KW - load limit KW - burst tests KW - burst pressure KW - flaw Y1 - 2004 ER - TY - CHAP A1 - Staat, Manfred A1 - Heitzer, Michael T1 - Direct static FEM approach to limit and shakedown analysis N2 - Safety and reliability of structures may be assessed indirectly by stress distributions. Limit and shakedown theorems are simplified but exact methods of plasticity that provide safety factors directly in the loading space. These theorems may be used for a direct definition of the limit state function for failure by plastic collapse or by inadaptation. In a FEM formulation the limit state function is obtained from a nonlinear optimization problem. This direct approach reduces considerably the necessary knowledge of uncertain technological input data, the computing time, and the numerical error. Moreover, the direct way leads to highly effective and precise reliability analyses. The theorems are implemented into a general purpose FEM program in a way capable of large-scale analysis. KW - Einspielen KW - Nichtlineare Optimierung KW - Shakedown KW - Shakedown KW - limit load KW - lower bound theorem KW - nonlinear optimization KW - reliability Y1 - 2000 ER - TY - CHAP A1 - Staat, Manfred A1 - Heitzer, Michael T1 - The restricted influence of kinematic hardening on shakedown loads N2 - Structural design analyses are conducted with the aim of verifying the exclusion of ratcheting. To this end it is important to make a clear distinction between the shakedown range and the ratcheting range. In cyclic plasticity more sophisticated hardening models have been suggested in order to model the strain evolution observed in ratcheting experiments. The hardening models used in shakedown analysis are comparatively simple. It is shown that shakedown analysis can make quite stable predictions of admissible load ranges despite the simplicity of the underlying hardening models. A linear and a nonlinear kinematic hardening model of two-surface plasticity are compared in material shakedown analysis. Both give identical or similar shakedown ranges. Structural shakedown analyses show that the loading may have a more pronounced effect than the hardening model. KW - Biomedizinische Technik KW - Einspielen KW - Shakedown KW - Ratcheting KW - Bruchmechanik KW - shakedown KW - material shakedown KW - linear kinematic hardening KW - nonlinear kinematic hardening KW - ratchetting Y1 - 2002 ER - TY - CHAP A1 - Dielmann, Klaus-Peter A1 - Peters, Bernhard T1 - Micro Turbine Using Different Gases and Liquid Fuels N2 - Micro turbine using different gases and liquid fuels KW - Gasturbine KW - Mikrogasturbine KW - Micro turbine Y1 - 2002 ER - TY - GEN A1 - Gebhardt, Andreas T1 - Short course on rapid prototyping N2 - Rapid Prototyping Technology: Types of models, rapid prototyping processes, prototyper Fundamentals of rapid prototyping Industrial rapid prototyping technology: Stereolithography, (Selective) laser sintering ((S)LS), Layer laminate manufacturing (LLM), Fused layer modeling (FLM), Three dimensional printing (3DP) KW - Rapid Prototyping KW - Rapid Prototyping Y1 - 2005 ER - TY - CHAP A1 - Zischank, Wolfgang J. A1 - Kern, Alexander A1 - Frentzel, Ralf A1 - Heidler, Fridolin A1 - Seevers, M. T1 - Assessment of the lightning transient coupling to control cables interconnecting structures in large industrial facilities and power plants N2 - Large industrial facilities and power plants often require a huge number fo information and control cables between the differnet structures. These I&C-cables can be routed in reinforced concrete cable ducts or in isolated buried cable runs. KTA 2206 is the German lightning protection standard for nuclear power plants. During the last several years considerable effort has been made to revise this standard. Despite the well established principles and design guidelines for the construction of the lightning protection system, this standard puts special emphasis on the coupling of transient overvoltages to I&C-cables. KW - Blitzschutz KW - Elektromagnetische Kopplung KW - Überspannung KW - Kraftwerke KW - Industrieanlagen KW - Lightning KW - current distribution KW - electromagnetic coupling KW - overvoltages Y1 - 2000 ER - TY - CHAP A1 - Kern, Alexander A1 - Krichel, Frank A1 - Müller, Klaus-Peter T1 - Lightning protection design of a renewable energy hybrid-system without power mains connection N2 - In the year 2000 a direct lightning strike to the hybridsystem without power mains connection VATALI on the Greek island Crete results in the destruction and damage of some mechanical and electrical components. The hybrid-system VATALI was not lightning protected at that time. The hardware damage costs are approx. 60,000 €. The exposed site of the hybrid-system on top of a mountain was and still is the reason for a high risk of lightning strikes. Also in the future further lightning strikes have to be taken into consideration. In the paper a fundamental lightning protection design concept for renewable energy hybrid-systems without power mains connection and protection measures against direct strikes and overvoltages are shown in detail. The design concept was realized exemplarily for the hybrid-system VATALI. The hardware costs for the protection measures were about 15,000 €. About 50% of the costs are due to protection measures against direct strikes, 50% are due to overvoltage protection. Future extensions, new installations, or modifications have to be included into the lightning protection design concept of the hybrid-system. KW - Blitzschutz KW - Erneuerbare Energien KW - Hybridsystem KW - Lightning protection KW - Renewable energy KW - hybrid-system Y1 - 2001 ER - TY - CHAP A1 - Zischank, Wolfgang J. A1 - Heidler, Fridolin A1 - Kern, Alexander A1 - Metwally, I. A. A1 - Wiesinger, J. A1 - Seevers, M. T1 - Laboratory simulation of direct lightning strokes to a modelled building - measurement of magnetic fields and induced voltages N2 - In IEC 61312-2 equations for the assessment of the magnetic fields inside structures due to a direct lightning strike are given. These equations are based on computer simulations for shields consisting of a single-layer steel grid of a given mesh width. Real constructions, however, contain at least two layers of reinforcement steel grids. The objective of this study was to experimentally determine the additional shielding effectiveness of a second reinforcement layer compared to a single-layer grid. To this end, simulated structures were set up in the high current laboratory. The structures consisted of cubic cages of 2 m side length with one or with two reinforcement grids, respectively. The structures were exposed to direct lightning currents representing the variety of anticipated lightning current waveforms. The magnetic fields and their derivatives at several positions inside the structure as well as the voltage between “floor” and “roof” in the center were determined for different current injection points. From these data the improvement of the shielding caused by a second reinforcement layer is derived. KW - Direkter Blitzschlag KW - Elektromagnetischer Schutzschild KW - Magnetische Felder KW - Induzierte Spannungen KW - Stahlbetonkonstruktion KW - Lightning KW - electromagnetic shielding KW - magnetic field KW - reinforced concrete KW - induced voltage Y1 - 2002 ER -