TY - JOUR A1 - Hoffmann, Andreas A1 - Rohrbach, Felix A1 - Uhl, Matthias A1 - Ceblin, Maximilian A1 - Bauer, Thomas A1 - Mallah, Marcel A1 - Jacob, Timo A1 - Heuermann, Holger A1 - Kuehne, Alexander J. C. T1 - Atmospheric pressure plasma-jet treatment of polyacrylonitrile-nonwovens—Stabilization and roll-to-roll processing JF - Journal of Applied Polymer Science N2 - Carbon nanofiber nonwovens represent a powerful class of materials with prospective application in filtration technology or as electrodes with high surface area in batteries, fuel cells, and supercapacitors. While new precursor-to-carbon conversion processes have been explored to overcome productivity restrictions for carbon fiber tows, alternatives for the two-step thermal conversion of polyacrylonitrile precursors into carbon fiber nonwovens are absent. In this work, we develop a continuous roll-to-roll stabilization process using an atmospheric pressure microwave plasma jet. We explore the influence of various plasma-jet parameters on the morphology of the nonwoven and compare the stabilized nonwoven to thermally stabilized samples using scanning electron microscopy, differential scanning calorimetry, and infrared spectroscopy. We show that stabilization with a non-equilibrium plasma-jet can be twice as productive as the conventional thermal stabilization in a convection furnace, while producing electrodes of comparable electrochemical performance. KW - batteries and fuel cells KW - electrospinning KW - fibers KW - irradiation KW - porous materials Y1 - 2022 U6 - http://dx.doi.org/10.1002/app.52887 SN - 0021-8995 (Print) SN - 1097-4628 (Online) N1 - Weitere Informationen: Bundesministerium für Bildung und Forschung, Fördernummer: 13XP5036E. Deutsche Forschungsgemeinschaft, Fördernummern: 390874152, 441209207, 327886311 VL - 139 IS - 37 SP - 1 EP - 9 PB - Wiley ER - TY - JOUR A1 - Hoffmann, Andreas A1 - Uhl, Matthias A1 - Ceblin, Maximilian A1 - Rohrbach, Felix A1 - Bansmann, Joachim A1 - Mallah, Marcel A1 - Heuermann, Holger A1 - Jacob, Timo A1 - Kuehne, Alexander J.C. T1 - Atmospheric pressure plasma-jet treatment of PAN-nonwovens—carbonization of nanofiber electrodes JF - C - Journal of Carbon Research N2 - Carbon nanofibers are produced from dielectric polymer precursors such as polyacrylonitrile (PAN). Carbonized nanofiber nonwovens show high surface area and good electrical conductivity, rendering these fiber materials interesting for application as electrodes in batteries, fuel cells, and supercapacitors. However, thermal processing is slow and costly, which is why new processing techniques have been explored for carbon fiber tows. Alternatives for the conversion of PAN-precursors into carbon fiber nonwovens are scarce. Here, we utilize an atmospheric pressure plasma jet to conduct carbonization of stabilized PAN nanofiber nonwovens. We explore the influence of various processing parameters on the conductivity and degree of carbonization of the converted nanofiber material. The precursor fibers are converted by plasma-jet treatment to carbon fiber nonwovens within seconds, by which they develop a rough surface making subsequent surface activation processes obsolete. The resulting carbon nanofiber nonwovens are applied as supercapacitor electrodes and examined by cyclic voltammetry and impedance spectroscopy. Nonwovens that are carbonized within 60 s show capacitances of up to 5 F g⁻¹. Y1 - 2022 U6 - http://dx.doi.org/10.3390/c8030033 SN - 2311-5629 N1 - This article belongs to the Collection "Nanoporous Carbon Materials for Advanced Technological Applications" VL - 8 IS - 3 PB - MDPI CY - Basel ER - TY - JOUR A1 - Schopp, Christoph A1 - Rohrbach, Felix A1 - Langer, Luc A1 - Heuermann, Holger T1 - Detection of welding wire length by active S11 measurement JF - IEEE Transactions on Plasma Science N2 - A novel method to determine the extruded length of a metallic wire for a directed energy deposition (DED) process using a microwave (MW) plasma jet with a straight-through wire feed is presented. The method is based on the relative comparison of the measured frequency response obtained by the large-signal scattering parameter (Hot-S) technique. In the practical working range, repeatability of less than 6% for a nonactive plasma and 9% for the active plasma state is found. Measurements are conducted with a focus on a simple solution to decrease the processing time and reduce the integration time of the process into the existing hardware. It is shown that monitoring a single frequency for magnitude and phase changes is sufficient to achieve good accuracy. A combination of different measurement values to determine the length is possible. The applicability to different diameter of the same material is shown as well as a contact detection of the wire and metallic substrate. KW - Circuit simulation KW - Hot S-parameter KW - Modeling KW - Plasma KW - Plasma diagnostics Y1 - 2024 U6 - http://dx.doi.org/10.1109/TPS.2024.3356659 SN - 0093-3813 (Print) SN - 1939-9375 (Online) IS - Early Access SP - 1 EP - 6 PB - IEEE ER -