TY - JOUR A1 - Abbas, Karim A1 - Balc, Nicolae A1 - Bremen, Sebastian A1 - Skupin, Marco T1 - Crystallization and aging behavior of polyetheretherketone PEEK within rapid tooling and rubber molding JF - Journal of Manufacturing and Materials Processing N2 - In times of short product life cycles, additive manufacturing and rapid tooling are important methods to make tool development and manufacturing more efficient. High-performance polymers are the key to mold production for prototypes and small series. However, the high temperatures during vulcanization injection molding cause thermal aging and can impair service life. The extent to which the thermal stress over the entire process chain stresses the material and whether it leads to irreversible material aging is evaluated. To this end, a mold made of PEEK is fabricated using fused filament fabrication and examined for its potential application. The mold is heated to 200 ◦C, filled with rubber, and cured. A differential scanning calorimetry analysis of each process step illustrates the crystallization behavior and first indicates the material resistance. It shows distinct cold crystallization regions at a build chamber temperature of 90 ◦C. At an ambient temperature above Tg, crystallization of 30% is achieved, and cold crystallization no longer occurs. Additional tensile tests show a decrease in tensile strength after ten days of thermal aging. The steady decrease in recrystallization temperature indicates degradation of the additives. However, the tensile tests reveal steady embrittlement of the material due to increasing crosslinking. KW - additive manufacturing KW - fused filament fabrication KW - crystallization KW - polyetheretherketone KW - rapid tooling Y1 - 2022 U6 - http://dx.doi.org/10.3390/jmmp6050093 SN - 2504-4494 N1 - The article belongs to the Special Issue Advances in Injection Molding: Process, Materials and Applications VL - 6 IS - 5 SP - 1 EP - 12 PB - MDPI CY - Basel ER - TY - JOUR A1 - Abbas, Karim A1 - Hedwig, Lukas A1 - Balc, Nicolae A1 - Bremen, Sebastian T1 - Advanced FFF of PEEK: Infill strategies and material characteristics for rapid tooling JF - Polymers N2 - Traditional vulcanization mold manufacturing is complex, costly, and under pressure due to shorter product lifecycles and diverse variations. Additive manufacturing using Fused Filament Fabrication and high-performance polymers like PEEK offer a promising future in this industry. This study assesses the compressive strength of various infill structures (honeycomb, grid, triangle, cubic, and gyroid) when considering two distinct build directions (Z, XY) to enhance PEEK’s economic and resource efficiency in rapid tooling. A comparison with PETG samples shows the behavior of the infill strategies. Additionally, a proof of concept illustrates the application of a PEEK mold in vulcanization. A peak compressive strength of 135.6 MPa was attained in specimens that were 100% solid and subjected to thermal post-treatment. This corresponds to a 20% strength improvement in the Z direction. In terms of time and mechanical properties, the anisotropic grid and isotropic cubic infill have emerged for use in rapid tooling. Furthermore, the study highlights that reducing the layer thickness from 0.15 mm to 0.1 mm can result in a 15% strength increase. The study unveils the successful utilization of a room-temperature FFF-printed PEEK mold in vulcanization injection molding. The parameters and infill strategies identified in this research enable the resource-efficient FFF printing of PEEK without compromising its strength properties. Using PEEK in rapid tooling allows a cost reduction of up to 70% in tool production. KW - polyetheretherketone (PEEK) KW - rapid tooling KW - infill strategy KW - compression behavior KW - additive manufacturing KW - fused filament fabrication Y1 - 2023 U6 - http://dx.doi.org/10.3390/polym15214293 N1 - This article belongs to the Special Issue "Polymer Materials and Design Processes for Additively Manufactured Products" VL - 2023 IS - 15 PB - MDPI CY - Basel ER - TY - JOUR A1 - Abdel-Latif, Lotfie Ahmed A1 - Peeken, Heinz A1 - Benner, Joachim T1 - Thermohydrodynamic analysis of thrust-bearing with circular pads running on bubbly oil (BTHD-theory) JF - Journal of tribology Y1 - 1985 SN - 0742-4787 SN - 1528-8897 VL - 107 IS - 4 SP - 527 EP - 537 ER - TY - JOUR A1 - Abdel-Latif, Lotfie Ahmed A1 - Peeken, Heinz A1 - Benner, Joachim T1 - Термогидродинамический расчет упорных подшипников с круговыми подушками на масляной пленке, содержащей пузырьки газа JF - Проблемы трения и смазки Y1 - 1985 N1 - Russ. Parallelausg. zum gleichzeitig ersch. Titel in der Zeitschr. "Journal of Tribology", 107(1985), 4 VL - 107 IS - 4 SP - 94 EP - 102 ER - TY - JOUR A1 - Ahmed, Essam A1 - Reisgen, Uwe A1 - Schleser, Markus A1 - Mokrov, Oleg T1 - On formability of tailor laser welded blanks of DP/TRIP steel sheets JF - Science and technology of welding and joining N2 - This paper aims to evaluate the formability of tailor welded blanks of dual phase (DP600)/transformation induced plasticity (TRIP700) steel sheets. In this work, bead on plate butt joints of 2·5 mm DP600 and 1·2 mm TRIP700 steel sheets were performed using CO2 laser beam welding. Microhardness measurements and transverse tensile testing were carried out to characterise the welds. The formability of base metals and welds were investigated by standard Erichsen test. In a perpendicular tensile test to the weld line, all specimens were fractured at the TRIP base metal, and the strengths were somewhat higher than those of base metal. There was a significant reduction in formability caused by welding of the DP600/TRIP700 steel sheets, and the formability increased with increasing welding speed. Y1 - 2010 U6 - http://dx.doi.org/10.1179/136217110X12731414739754 SN - 1743-2936 VL - 15 IS - 5 SP - 337 EP - 342 PB - Maney CY - Leeds ER - TY - JOUR A1 - Anik, Sabri T1 - Gespritzte Metallbeschichtungen : Eigenschaften lichtbogengespritzter Stahlschichten in Abhängigkeit von einigen Spritzparametern JF - Technische Rundschau : TR ; das Schweizer Industrie-Magazin Y1 - 1978 SN - 0040-148X VL - 70 IS - 26 SP - 9 EP - 13 PB - Medtrix Group CY - Basel ER - TY - JOUR A1 - Anik, Sabri T1 - Gespritzte Metallschichten : Eigenschaften lichtbogengespritzter Stahlschichten in Abhängigkeit von einigen Spritzparametern JF - Technische Rundschau : TR ; das Schweizer Industrie-Magazin Y1 - 1978 SN - 0040-148X VL - 70 IS - 39 SP - 37 EP - 41 PB - Medtrix Group CY - Basel ER - TY - JOUR A1 - Anik, Sabri A1 - Anik, Salahaddin T1 - Stand der Schweißtechnik in der Türkei JF - Schweißen und Schneiden : Fachzeitschrift für Schweißen und verwandte Verfahren Y1 - 1991 SN - 0036-7184 VL - 43 IS - 3 SP - 142 EP - 145 ER - TY - JOUR A1 - Anik, Sabri A1 - Dagsoez, A. K. T1 - Feinbleche schweißen : die Temperaturverteilung in dünnen Stahlblechplatten beim Lichtbogenschweißen JF - Technische Rundschau : TR ; das Schweizer Industrie-Magazin Y1 - 1971 SN - 0040-148X VL - 63 IS - 9 SP - 57 EP - 59 PB - Medtrix Group CY - Basel ER - TY - JOUR A1 - Anik, Sabri A1 - Frohberg, Martin G. T1 - Thermodynamics and solubility of oxygen in liquid copper-lead alloys at 1200°C from E.M.F. measurements JF - Berichte der Bunsengesellschaft für physikalische Chemie Y1 - 1984 SN - 0940-483X SN - 0005-9021 VL - 88 IS - 8 SP - 707 EP - 710 ER -