TY - JOUR A1 - Abbas, Karim A1 - Hedwig, Lukas A1 - Balc, Nicolae A1 - Bremen, Sebastian T1 - Advanced FFF of PEEK: Infill strategies and material characteristics for rapid tooling JF - Polymers N2 - Traditional vulcanization mold manufacturing is complex, costly, and under pressure due to shorter product lifecycles and diverse variations. Additive manufacturing using Fused Filament Fabrication and high-performance polymers like PEEK offer a promising future in this industry. This study assesses the compressive strength of various infill structures (honeycomb, grid, triangle, cubic, and gyroid) when considering two distinct build directions (Z, XY) to enhance PEEK’s economic and resource efficiency in rapid tooling. A comparison with PETG samples shows the behavior of the infill strategies. Additionally, a proof of concept illustrates the application of a PEEK mold in vulcanization. A peak compressive strength of 135.6 MPa was attained in specimens that were 100% solid and subjected to thermal post-treatment. This corresponds to a 20% strength improvement in the Z direction. In terms of time and mechanical properties, the anisotropic grid and isotropic cubic infill have emerged for use in rapid tooling. Furthermore, the study highlights that reducing the layer thickness from 0.15 mm to 0.1 mm can result in a 15% strength increase. The study unveils the successful utilization of a room-temperature FFF-printed PEEK mold in vulcanization injection molding. The parameters and infill strategies identified in this research enable the resource-efficient FFF printing of PEEK without compromising its strength properties. Using PEEK in rapid tooling allows a cost reduction of up to 70% in tool production. KW - polyetheretherketone (PEEK) KW - rapid tooling KW - infill strategy KW - compression behavior KW - additive manufacturing KW - fused filament fabrication Y1 - 2023 U6 - http://dx.doi.org/10.3390/polym15214293 N1 - This article belongs to the Special Issue "Polymer Materials and Design Processes for Additively Manufactured Products" VL - 2023 IS - 15 PB - MDPI CY - Basel ER - TY - JOUR A1 - Kämper, Klaus-Peter A1 - Picard, A. A1 - Schütze, A. A1 - Wallach, D. T1 - Adopting the Foundry Concept of Semiconductor Fabrication on Educational Schemes and the Virtual Technology Lab (VTL). Picard, A.; Kämper, K.-P.; Schütze, A.; Wallach, D.; Walter, T. JF - Mst-News (2006) Y1 - 2006 SN - 0948-3128 SP - 15, 16 EP - u. 35 ER - TY - CHAP A1 - Fateri, Miranda A1 - Gebhardt, Andreas A1 - Gabrielli, Roland Antonius A1 - Herdrich, Georg A1 - Fasoulas, Stefanos A1 - Großmann, Agnes A1 - Schnauffer, Peter A1 - Middendorf, Peter T1 - Additive Manufacturing of Lunar Regolith for Extra-terrestrial Industry Plant T2 - International Symposium on Space Technology and Science (ICTS). July 2015, Kobe, Japan Y1 - 2015 ER - TY - CHAP A1 - Fateri, Miranda A1 - Gebhardt, Andreas A1 - Renftle, Georg T1 - Additive Manufacturing of Drainage Segments for Cooling System of Crucibles Melting Furnaces T2 - International Conference and Expo on Advanced Ceramics and Composites, (ICACC). January 2015, Florida, USA N2 - The cooling process in induction based crucible melting furnaces for Industrial applications is one of the important and challenging factors in production and safety engineering. Accordingly, proper implementation of the cooling system of the furnace using optimum cooling guides and fail-safe features are critical in order to improve the safety of the process. Regarding this, manufacturing of porous material with high electrical isolation for the drainage segments of the cooling channels is examined in this study. Consequently, various geometries with different porosities using glass and ceramic powder are fabricated using Selective Laser Sintering (SLS) process. The manufactured parts are examined in a prototype furnace testing and the feasibility of the SLS manufacturing of parts for this application is discussed. Y1 - 2015 ER - TY - CHAP A1 - Fateri, Miranda A1 - Gebhardt, Andreas A1 - Renftle, Georg T1 - Additive manufacturing of drainage segments for cooling system of crucible melting furnaces T2 - Advanced Processing and Manufacturing Technologies for Structural and Multifunctional Materials II, International Symposium on Advanced Processing and Manufacturing Technologies for Structural and Multifunctional Materials, ICACC 15, 39th International Conference on Advanced Ceramics and Composites, Daytona Beach, FL, US, Jan 25-30, 2015 Y1 - 2015 U6 - http://dx.doi.org/10.1002/9781119211662.ch14 SN - 0196-6219 SP - 123 EP - 131 PB - Wiley CY - Hoboken ER - TY - JOUR A1 - Gebhardt, Andreas A1 - Schmidt, Frank-Michael A1 - Hötter, Jan-Steffen A1 - Sokalla, Wolfgang A1 - Sokalla, Patrick T1 - Additive Manufacturing by selective laser melting the realizer desktop machine and its application for the dental industry JF - Physics Procedia Y1 - 2010 SN - 1875-3892 N1 - Laser Assisted Net Shape Engineering 6, Proceedings of the LANE 2010, Part 2 VL - 5 IS - 2 SP - 543 EP - 549 ER - TY - BOOK A1 - Gebhardt, Andreas A1 - Hötter, Jan-Steffen T1 - Additive manufacturing : 3D printing for prototyping and manufacturing Y1 - 2016 SN - 978-1-56990-582-1 ; 978-1-56990-583-8 PB - Hanser Publishers CY - Munich ER - TY - JOUR A1 - Fateri, Miranda A1 - Gebhardt, Andreas T1 - Additive manufactured mechanical disentanglement lock JF - RTejournal - Forum für Rapid Technologie Y1 - 2015 U6 - http://nbn-resolving.de/urn/resolver.pl?urn:nbn:de:0009-2-42147 SN - 1614-0923 VL - 12 PB - Fachhochschule Aachen CY - Aachen ER - TY - CHAP A1 - Ulmer, Jessica A1 - Braun, Sebastian A1 - Cheng, Chi-Tsun A1 - Dowey, Steve A1 - Wollert, Jörg T1 - Adapting Augmented Reality Systems to the users’ needs using Gamification and error solving methods T2 - Procedia CIRP N2 - Animations of virtual items in AR support systems are typically predefined and lack interactions with dynamic physical environments. AR applications rarely consider users’ preferences and do not provide customized spontaneous support under unknown situations. This research focuses on developing adaptive, error-tolerant AR systems based on directed acyclic graphs and error resolving strategies. Using this approach, users will have more freedom of choice during AR supported work, which leads to more efficient workflows. Error correction methods based on CAD models and predefined process data create individual support possibilities. The framework is implemented in the Industry 4.0 model factory at FH Aachen. KW - Augmented Reality KW - Adaptive Systems KW - Gamification KW - Error Recovery Y1 - 2021 U6 - http://dx.doi.org/10.1016/j.procir.2021.11.024 SN - 2212-8271 N1 - Part of special issue: 54th CIRP CMS 2021 - Towards Digitalized Manufacturing 4.0 VL - 104 SP - 140 EP - 145 PB - Elsevier CY - Amsterdam ER - TY - CHAP A1 - Buschkühle, Peter A1 - Schürmann, Volker A1 - Wollert, Jörg T1 - Abstraction of wireless communication by a convergence middleware in conjunction with a XML-configuration T2 - Information technology and electrical engineering : devices and systems, materials and technologies for the future ; Ilmenau 07 - 10 September 2009 ; 54. IWK Internationales Wissenschaftliches Kolloquium Y1 - 2009 SN - 978-3-938843-44-4 SP - 95 EP - 96 PB - Techn. Univ. CY - Ilmenau ER -