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Interoperability at the field level is dependent on the specific technology implementation and its semantics. Integrating field devices with different communication protocols is not a simple process, as there is no direct semantic mapping between them. In recent years, standards such as the OPC UA Field eXchange and the Asset Administration Shell have proposed neutral data models to reduce the heterogeneity of field device semantics. However, to integrate different field device standards, a formal mapping between the semantic terms of these standards and the neutral data models must still be defined. A research topic that remains open is how different standards can be automatically mapped to a neutral interface independent of their implementation. In this paper we present a novel approach that generalizes the semantics of field devices at the communication level, enabling the use of inference rules that are independent of specific standards. Our method, based on the Industry 4.0 Field Device ontology, identifies the generic type of any field device and provides an interoperable capability description adaptable to various protocols. The framework includes a semantic broker that automates the creation of device instances, executes inference requests, and generates a generic semantic model for field devices. The objective of this work is to simplify the integration of field device semantics, with a generalization of the application layer and facilitate their mapping to other higher-level data models.
Railway brake systems
(2024)
This book offers a timely introduction to railway brake systems. It introduces operational aspects as well as a set of rail vehicle specific requirements, such as wheel-rail contact and rail vehicle dynamics. It discusses the process of brake control, in particular for automatic pneumatic brake system and brake systems for multiple units. In turn, the book gives insights into braking force generation, covering both friction brake systems and regenerative brakes. It also describes performance calculations, discussing concepts for brake systems design. Despite the focus is mainly on European braking systems, the book identifies key and general aspects, thus offering an inspiring reading for researchers and professionals that are active both inside and outside of Europe.
This paper presents a proof of concept for automatically generating and orchestrating active asset administration shells (AAS) with IO-Link. AAS are software-based representations of physical assets that enable interoperability and standardised communication across different industrial systems. IO-Link is a widely adopted communication protocol for sensors and actuators in industrial automation. Our method uses an approach to generate AASs based on the IO-Link device description files. The generated AASs can then be orchestrated to form a distributed system that provides dynamic information about the status and performance of the connected assets. We demonstrate the effectiveness of our method through a proof of concept that involves the automatic generation and orchestration of AASs for a fluid processing unit equipped with pressure and flow sensors and a pump. The results show that our approach reduces the time and effort required to create and maintain active AASs.
Industrial field devices exchange information through standardized communication interfaces and data models,
encompassing process data, communication properties, and vendor details. Despite enhancing interoperability within a specific
protocol, integrating these devices with diverse systems poses challenges due to data model fragmentation and custom
interfaces. The absence of a universal semantic model for categorizing field device process data independently of standards
necessitates engineers to repetitively devise custom exchange data models for different sensors and actuators, relying on
standards like OPC-UA. In response, this work proposes an ontology-based architecture to tackle information data model
fragmentation, aiming for seamless data interoperability across a universal interface. By focusing on two open-access field
device standards, IO-Link and CANOpen, we compare their information data models, identify existing limitations, and put
forth a semantic information model. The objective is to offer an interoperable interface for Industry 4.0 applications,
showcasing the potential of an ontology-based approach in streamlining data exchange and reducing heterogeneity among
field devices.
The use of industrial robots allows the precise manipulation of all components necessary for setting up a large-scale particle image velocimetry (PIV) system. The known internal calibration matrix of the cameras in combination with the actual pose of the industrial robots and the calculated transform from the fiducial markers to camera coordinates allow the precise positioning of the individual PIV components according to the measurement demands. In addition, the complete calibration procedure for generating the external camera matrix and the mapping functions for e.g. dewarping the stereo images can be automatically determined without further user interaction and thus the degree of automation can be extended to nearly 100%. This increased degree of automation expands the applications range of PIV systems, in particular for measurement tasks with severe time constraints.
Additive Manufacturing (AM) is a topic that is becoming more relevant to many companies globally. With AM's progressive development and use for series production, integrating the technology into existing production structures is becoming an important criterion for businesses. This study qualitatively examines the actual state and different perspectives on the integration of AM in production structures. Seven semi-structured interviews were conducted and analyzed. The interview partners were high-level experts in Additive Manufacturing and production systems from industry and science. Four main themes were identified. Key findings are the far-reaching interrelationships and implications of AM within production structures. Specific AM-related aspects were identified. Those can be used to increase the knowledge and practical application of the technology in the industry and as a foundation for economic considerations.
The fourth industrial revolution is on its way to reshape manufacturing and value creation in a profound way. The underlying technologies like cyber-physical systems (CPS), big data, collaborative robotics, additive manufacturing or artificial intelligence offer huge potentials for the optimization and evolution of production systems. However, many manufacturing companies struggle to implement these technologies. This can only in part be attributed to the lack of skilled personal within these companies or a missing digitalization strategy. Rather, there is a fundamental incompatibility between the way current production systems and companies (Industry 3.0) are structured across multiple dimensions compared to what is necessary for industry 4.0. This is especially true in manufacturing systems and their transition towards flexible, decentralized and autonomous value creation networks. This paper shows across various dimensions these incompatibilities within manufacturing systems, explores their reasons and discusses a different approach to create a foundation for Industry 4.0 in manufacturing companies.
Establishing high-performance polymers in additive manufacturing opens up new industrial applications. Polyetheretherketone (PEEK) was initially used in aerospace but is now widely applied in automotive, electronics, and medical industries. This study focuses on developing applications using PEEK and Fused Filament Fabrication for cost-efficient vulcanization injection mold production. A proof of concept confirms PEEK’s suitability for AM mold making, withstanding vulcanization conditions. Printing PEEK above its glass transition temperature of 145 °C is preferable due to its narrow process window. A new process strategy at room temperature is discussed, with micrographs showing improved inter-layer bonding at 410°C nozzle temperature and 0.1 mm layer thickness. Minimizing the layer thickness from 0.15 mm to 0.1 mm improves tensile strength by 16%.
In the face of the current trend towards larger and more complex production tasks in the SLM process and the current limitations in terms of maximum build space, the welding of SLM components to each other or to conventionally manufactured parts is becoming increasingly relevant. The fusion welding of SLM components made of 316L has so far been rarely investigated and if so, then for highly specialised laser welding processes. When welding with industrial gas welding processes such as MIG/MAG or TIG welding, distortions occur which are associated with the resulting residual stresses in the components. This paper investigates process-side influencing factors to avoid resulting residual stresses in SLM components made of 316L. The aim is to develop a strategy to build up SLM components as stress-free as possible in order to join them as profitably as possible with a downstream welding process. For this purpose, influencing parameters such as laser power, scan speed, but also scan vector length and different scan patterns are investigated with regard to their influence on residual stresses.
Transgenic plants have the potential to produce recombinant proteins on an agricultural scale, with yields of several tons per year. The cost-effectiveness of transgenic plants increases if simple cultivation facilities such as greenhouses can be used for production. In such a setting, we expressed a novel affinity ligand based on the fluorescent protein DsRed, which we used as a carrier for the linear epitope ELDKWA from the HIV-neutralizing antibody 2F5. The DsRed-2F5-epitope (DFE) fusion protein was produced in 12 consecutive batches of transgenic tobacco (Nicotiana tabacum) plants over the course of 2 years and was purified using a combination of blanching and immobilized metal-ion affinity chromatography (IMAC). The average purity after IMAC was 57 ± 26% (n = 24) in terms of total soluble protein, but the average yield of pure DFE (12 mg kg−1) showed substantial variation (± 97 mg kg−1, n = 24) which correlated with seasonal changes. Specifically, we found that temperature peaks (>28°C) and intense illuminance (>45 klx h−1) were associated with lower DFE yields after purification, reflecting the loss of the epitope-containing C-terminus in up to 90% of the product. Whereas the weather factors were of limited use to predict product yields of individual harvests conducted for each batch (spaced by 1 week), the average batch yields were well approximated by simple linear regression models using two independent variables for prediction (illuminance and plant age). Interestingly, accumulation levels determined by fluorescence analysis were not affected by weather conditions but positively correlated with plant age, suggesting that the product was still expressed at high levels, but the extreme conditions affected its stability, albeit still preserving the fluorophore function. The efficient production of intact recombinant proteins in plants may therefore require adequate climate control and shading in greenhouses or even cultivation in fully controlled indoor farms.