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For fuel flexibility enhancement hydrogen represents a possible alternative gas turbine fuel within future low emission power generation, in case of hydrogen production by the use of renewable energy sources such as wind energy or biomass. Kawasaki Heavy Industries, Ltd. (KHI) has research and development projects for future hydrogen society; production of hydrogen gas, refinement and liquefaction for transportation and storage, and utilization with gas turbine / gas engine for the generation of electricity. In the development of hydrogen gas turbines, a key technology is the stable and low NOx hydrogen combustion, especially Dry Low Emission (DLE) or Dry Low NOx (DLN) hydrogen combustion. Due to the large difference in the physical properties of hydrogen compared to other fuels such as natural gas, well established gas turbine combustion systems cannot be directly applied for DLE hydrogen combustion. Thus, the development of DLE hydrogen combustion technologies is an essential and challenging task for the future of hydrogen fueled gas turbines. The DLE Micro-Mix combustion principle for hydrogen fuel has been in development for many years to significantly reduce NOx emissions. This combustion principle is based on cross-flow mixing of air and gaseous hydrogen which reacts in multiple miniaturized “diffusion-type” flames. The major advantages of this combustion principle are the inherent safety against flashback and the low NOx-emissions due to a very short residence time of the reactants in the flame region of the micro-flames.
Testing of a 10 kW diffusive micro-mix combustor for hydrogen-fuelled micro-scale gas turbines
(2007)
With the final objective of optimizing the "Micromix" hydrogen combustion principle, a round jet in a laminar cross-flow prior to its combustion is investigated experimentally using Stereoscopic Particle Image Velocimetry. Measurements are performed at a jet to cross-stream momentum ratio of 1 and a Reynolds number, based on the jet diameter and jet velocity, of 1600. The suitability to combine side, top and end views is analyzed statistically. The statistical theory of testing hypotheses, pertaining to the joint distribution of the averaged velocity along intersecting observation planes, is employed. Overall, the averaged velocity fields of the varying observation planes feature homogeneity at a 0.05 significance level. Minor discrepancies are related to the given experimental conditions. By use of image maps, averaged and instantaneous velocity fields, an attempt is made to elucidate the flow physics and a kinematically consistent vortex model is proposed. In the time-averaged flow field, the principal vortical systems were identified and the associated mixing visualized. The jet trajectory and physical dimensions scale with the momentum ratio times the jet diameter. The jet/cross-flow mixture converging upon the span-wise centre-line, the lifting action of the Counter Rotating Vortex Pair and the reversed flow region contribute to the high entrainment and mixedness. It is shown that the jet width is larger on the downstream side as compared to the upstream side of the centre-streamline. The deepest penetration of the particles on the outer boundary occurs in the centre-plane. Meanwhile, with increasing off-centre position, the boundaries all lay further from the centre-line position than does the boundary in the centre-plane, corresponding to a kidney-like shape of the flow cross-section. The generation of the Counter Rotating Vortex Pair and the instability mechanism is documented by instantaneous image maps and vector fields. The necessary circulation for the Counter Rotating Vortex Pair originates from a combined effect of steady in-hole, hanging and wake vortices. The strong cross-flow and jet interaction induces a three-dimensional waving, the stream-wise Counter Rotating Vortex Pair pair, leading to the formation of Ring Like Vortices. A secondary Counter Rotating Vortex Pair forms on top of the primary Counter Rotating Vortex Pair, resulting in mixing by "puffs". Overall, Stereoscopic Particle Image Velocimetry proofed capable of elucidating the Jet in Cross-Flow complex flow field. The gained insight in the mixing process will definitely contribute to the "Micromix" hydrogen combustion optimization.
Experimental and numerical investigation on the effect of pressure on micromix hydrogen combustion
(2021)
The micromix (MMX) combustion concept is a DLN gas turbine combustion technology designed for high hydrogen content fuels. Multiple non-premixed miniaturized flames based on jet in cross-flow (JICF) are inherently safe against flashback and ensure a stable operation in various operative conditions.
The objective of this paper is to investigate the influence of pressure on the micromix flame with focus on the flame initiation point and the NOx emissions. A numerical model based on a steady RANS approach and the Complex Chemistry model with relevant reactions of the GRI 3.0 mechanism is used to predict the reactive flow and NOx emissions at various pressure conditions. Regarding the turbulence-chemical interaction, the Laminar Flame Concept (LFC) and the Eddy Dissipation Concept (EDC) are compared. The numerical results are validated against experimental results that have been acquired at a high pressure test facility for industrial can-type gas turbine combustors with regard to flame initiation and NOx emissions.
The numerical approach is adequate to predict the flame initiation point and NOx emission trends. Interestingly, the flame shifts its initiation point during the pressure increase in upstream direction, whereby the flame attachment shifts from anchoring behind a downstream located bluff body towards anchoring directly at the hydrogen jet. The LFC predicts this change and the NOx emissions more accurately than the EDC. The resulting NOx correlation regarding the pressure is similar to a non-premixed type combustion configuration.