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Manufacturing process simulation (MPS) has become more and more important for aviation and the automobile industry. A highly competitive market requires the use of high performance metals and composite materials in combination with reduced manufacturing cost and time as well as a minimization of the time to market for a new product. However, the use of such materials is expensive and requires sophisticated manufacturing processes. An experience based process and tooling design followed by a lengthy trial-and-error optimization is just not contemporary anymore. Instead, a tooling design process aided by simulation is used more often. This paper provides an overview of the capabilities of MPS in the fields of sheet metal forming and prepreg autoclave manufacturing of composite parts summarizing the resulting benefits for tooling design and manufacturing engineering. The simulation technology is explained briefly in order to show several simplification and optimization techniques for developing industrialized simulation approaches. Small case studies provide examples of an efficient application on an industrial scale.
Untersuchungen zur Tragfähigkeit und Steifigkeit eines neuartigen Wandelements in Holzbauweisen
(2018)
The Kremer-Grest (KG) bead-spring model is a near standard in Molecular Dynamic simulations of generic polymer properties. It owes its popularity to its computational efficiency, rather than its ability to represent specific polymer species and conditions. Here we investigate how to adapt the model to match the universal properties of a wide range of chemical polymers species. For this purpose we vary a single parameter originally introduced by Faller and Müller-Plathe, the chain stiffness. Examples include polystyrene, polyethylene, polypropylene, cis-polyisoprene, polydimethylsiloxane, polyethyleneoxide and styrene-butadiene rubber. We do this by matching the number of Kuhn segments per chain and the number of Kuhn segments per cubic Kuhn volume for the polymer species and for the Kremer-Grest model. We also derive mapping relations for converting KG model units back to physical units, in particular we obtain the entanglement time for the KG model as function of stiffness allowing for a time mapping. To test these relations, we generate large equilibrated well entangled polymer melts, and measure the entanglement moduli using a static primitive-path analysis of the entangled melt structure as well as by simulations of step-strain deformation of the model melts. The obtained moduli for our model polymer melts are in good agreement with the experimentally expected moduli.
Algorithmic design and resilience assessment of energy efficient high-rise water supply systems
(2018)
High-rise water supply systems provide water flow and suitable pressure in all levels of tall buildings. To design such state-of-the-art systems, the consideration of energy efficiency and the anticipation of component failures are mandatory. In this paper, we use Mixed-Integer Nonlinear Programming to compute an optimal placement of pipes and pumps, as well as an optimal control strategy.Moreover, we consider the resilience of the system to pump failures. A resilient system is able to fulfill a predefined minimum functionality even though components fail or are restricted in their normal usage. We present models to measure and optimize the resilience. To demonstrate our approach, we design and analyze an optimal resilient decentralized water supply system inspired by a real-life hotel building.
68Ga-radiopharmaceuticals are common in the field of Nuclear Medicine to visualize receptor-mediated processes. In contrast to straightforward labeling procedures for clinical applications, preclinical in vitro and in vivo applications are hampered for reasons like e.g. volume
restriction, activity concentration, molar activity and osmolality. Therefore, we developed a semiautomatic system specifically to overcome these problems. A difficulty appeared unexpectedly, as intrinsic trace metals derived from eluate (Zn, Fe and Cu) are concentrated as well in amounts that influence radiochemical yield and thus lower molar activity.
Often, research results from collaboration projects are not transferred into productive environments even though approaches are proven to work in demonstration prototypes. These demonstration prototypes are usually too fragile and error-prone to be transferred
easily into productive environments. A lot of additional work is required.
Inspired by the idea of an incremental delivery process, we introduce an architecture pattern, which combines the approach of Metrics Driven Research Collaboration with microservices for the ease of integration. It enables keeping track of project goals over the course of the collaboration while every party may focus on their expert skills: researchers may focus on complex algorithms,
practitioners may focus on their business goals.
Through the simplified integration (intermediate) research results can be introduced into a productive environment which enables
getting an early user feedback and allows for the early evaluation of different approaches. The practitioners’ business model benefits throughout the full project duration.
Grenzgänge: Op jöck in Vaals mit Peter Sparla
Inhaltsverzeichnis
6 "Mr. Vaals": Ein Spaziergang mit Peter Sparla durch die niederländische Gemeinde
14 Ein Verein hebt ab: Von der Theorie in die Praxis: Die Flugtechnische Arbeitsgemeinschaft will Studierende fürs Fliegen begeistern
18 Vom Flugplatzkind zur Ingenieurin: Sarah Hamacher hat Luft- und Raumfahrt studiert und arbeitet jetzt bei der ADAC-Luftfahrttechnik
20 Mit Sonne im Tank durch das australische Outback: FH-Student Enno Dülberg berichtet von der World Solar Challenge
24 Es steckt mehr dahinter: Eine Eschweiler Firma entwickelt Elektronik-Lösungen für Anhängerkupplungen - mit Unterstützung der FH Aachen
27 Von Meknès nach Jülich: Die Geschichte von Rabab Azizi
28 Das blaue Wunder neu erleben: Aachener Tuchtradition soll wieder in Mode kommen
32 Es werde Licht: Markus van Hauten macht spektakuläre Landschaftsfotos
36 Maschinenbau von morgen: Dr. Julia Kessler forscht zu additiv gefertigten Leichtbaustrukturen
39 Vier Siebenen und eine Eins: Kopfnuss
40 Auf Tuchfühlung mit der Praxis: Das ausbildungsintegrierende Studium ist anspruchsvoll und fordernd. Aber es bietet den Studierenden und Unternehmen auch viel.
44 Eine große Bühne für die Forschung: FH aachen präsentiert das Spektrum ihrer wissenschaftlichen Arbeit
46 Eine Erfolgsstory: Das Institut für Nano- und Biotechnologien feiert sein 10-jähriges Jubiläum
49 Das Ingenieurstudium früher und heute: Der Verein "Ingenieurfreunde der FH Aachen" blickt auf eine ereignisreiche Zeit zurück
50 Ist es ein Flugzeug? Ist es ein Multikopter: Nein es ist PhoenAix! Das Fluggerät soll Vorteile von Flugzeug- und Hubschraubertechnik kombinieren
54 Güterwagen der Zukunft: Im Studiengang Schienfahrzeugtechnik wird an intelligenten und hoch technisierten Güterwaggons gearbeitet
58 Wenn Gedanken Gestalt annehmen: Prof. Thomas Tünnemann zum Projekt Neo Forma
60 Vorhang auf für die Wissenschaft: Future-Lab-Gala im Theater Aachen
62 Impressum
Das Forschungsprojekt Produktionseffizienz in der Kleinserie (ProeK) erarbeitet kostengünstige und effiziente Lösungsansätze für Prozessketten im Zukunftsfeld der Elektromobilität. Das Teilprojekt Karosserie setzt diese Zielsetzung durch innovative und praxisorientierte Produkt- und Prozesskonzepte mit neuartigen bauteilintegrierten Vorrichtungsfunktionen (BiV) um. Im Teilprojekt Außenhaut sollen Toleranzen adaptiv durch Anpassungen der Prozessparameter sowie Bauteilmanipulation kompensiert werden.